| Product Name | Plastic Injection Moulding |
| Mould Material | 718, 718H, NAK 80, S136, 2311, 2344, 8407, 2083, P20 |
| Core Steel | 718, 718H, NAK 80, S136, 2311, 2344, 8407, 2083, P20 |
| Cavity Multi | Single Cavity, Multi Cavity |
| Shot Runner | Cold or Hot Runner, HASCO/DME/YUDO, etc |
| Mould Base | LKM, FUTA, HASCO, DME, etc |
| Main Cavity/Core Material | ASSAB from Sweden/DAIDO from Japan/ AUBERT & DUVAL from France etc |
| Mould Life | 300000 to 500000 Shots |
| Specification | According to Customer's requirement |
| Design & Program Soft Wares | CAD/CAM/CAE, UG, Solid works, etc |
| Equipment | CNC, EDM, Haitian & DEMAG/ FCSP Plastic Injection Machines |
| Package | Wooden Case Packing or OEM Packing |
| Mold Building Lead time | 3-6 Weeks |
| Plastic Mold (Moulds) production process | Description |
| 1. 3d Design/Samples for quotation | According to 3D drawing or samples for quotation. |
| 2. Negotiations | Including the price of moulds, moulds sizes, material for cores & cavities, the weight of the product, part cost, payment, moulds lifetime, delivery, etc. |
| 3. Purchasing Order | After the customer confirming the mould design and quotation. |
| 4. Making mold | Confirm drawing, start to do DFM,mold flows and mold detail agreed with the customer, start production. |
| 5. Production schedule | Every week we will feedback to the customer mold progress(picture). |
| 6. sample shoot | We provide the moulds test samples for confirmation(about 10-15 pieces), then, get your signature sample, mass production. |
| 7. Package | Wooden case for moulds, cartons for parts, or as your requirements. |
| 8. Delivery | deliver goods by air or by sea. |
Mold and injection parts material
We offer a range of materials in standard mold steel such as LKM, Finkl Daido steel and our Chinese material like P20, H13, S50, etc.
Product materials including ABS, Nylon, Acetal, Polystyrene, Polypropylene, PC, PVC, UPE, etc and relative composite material ABS with Glass filling, Nylon with Glass filling, PC with glass filling, etc.
Any special materials or requirement, our engineer team will consult with you before production, we will order these materials from China local market or you send to us.
Injection Mold Design Manufacturing
Our injection molds design from a few thousand to ten thousand productions or more, from automotive, medical, electronics, PC and consumer products, etc, our engineer team will customized products to you from mold design to production, choice appropriate mold materials and optimized machining process to reduce lead time and costs, as usual, these local molds will be injected in our plant.
Normally, those high standard molds will be exported to oversea, we used DME and HASCO international mold standard to design and manufacturing.
Mold and Plastic Part Quality
Our engineers use DFM for all of the parts from molds to production, the molds design we will usually use Mold flow simulation review, from mold base, steel, electrode, runner system the whole process inspection and report. Especially, the mold base, steel, runner system we ask detail certification before machining, during machining, our engineers check the process strictly to ensure each stage part perfect.
Plastic injection parts we will inspect them from raw materials certification to sample, pre-production till final production, our quality team is more attentive to check them and report relative data to make sure all of the parts meet the requirement.
Injection Mold and Injection Part Tolerance
Our quality team is strictly complying with ISO system procedure to control each of stage process, based on DIN 16742 standard to implement, If our customers have any special requirement, our engineer team will consult with your priority to fix agreement specification to ensure product tolerance.
Secondary Machining Process
RJC mold company offers more secondary finishing service to customers' needs like painting, silk-screen, Ultrasonic welding, packaging, assembly, etc in order to make the product aesthetic as customers' needs, and provide more good solutions for good quality. please kindly visit our product finishing service in detail.
